2016 Ford Fusion Hybrid: problems, recalls and reliability
0 recalls and 49 owner complaints on record; the weakest area is engine (29% of complaints).
Data updated weekly · 1 new complaint in the last 90 days
0
recalls
49
owner complaints
0
fire reports
29,600
typical failure mileage, mi
All counts are reports filed with NHTSA in the United States - US market only, not worldwide totals.
No fire reportsNo recall campaignsWeak spot: engine (29%)Problems reported early (median 29,600 mi)
Common problems
Computed from 49 owner complaints filed with NHTSA for this exact model year.
Engine (engine mechanics)29% · 12 complaints
Steering (steering wheel, rack, power assist)12% · 5 complaints
Electrical System (battery, wiring, electronics)12% · 5 complaints
Wheels (wheels, lug nuts, bearings)10% · 4 complaints
Power Train (transmission, axles, driveline)7% · 3 complaints
Service Brakes (brakes)5% · 2 complaints
“EVAP blocking valve failed and car immediately went into limp mode on the highway. By doing this it could cause a crash. EVAP blocking valve also should last the life of the vehicle.”Owner report · Fuel/Propulsion System · Oct 2025
“My 2016 Fusion Hybrid SE. All SYNC related functions ceased to function . Cant use bluetooth. cant do voice commands. USB is not working and not charging. Radio works fine, but phone button does nothing; menu button does nothing; voice command button on steering wheel does nothing. This is a safety hazard and I know I'm not the only one having this issue.”Owner report · Unknown Or Other · Sep 2023
“The drivers side sun visor will fall down in front of my face when I try to adjust it. It will dangle from its wires on the left side (main pivot point). This is very dangerous when it happens while driving. It cannot be put back in its place without stopping the car and repositioning it back in the whole that it fell out of. And it Will fall out again when moved. It has happened several times to me and my wife.”Owner report · Visibility/Wiper · Nov 2022
Show 7 more owner reports
“My trunk keeps popping open when it is not signaled to. This is a safety hazard for me because I do not want people to have access into my car. This is a safety hazard for others because my trunk can open while I am driving, resulting in my belongings flying out, becoming an obstacle for those driving behind me. According to the Car Gurus website, I am not the only one while this make and model who is having the same issue.”Owner report · Unknown Or Other · Oct 2022
“I always have my tires rotated at every oil change. This particular time (6/18/2022) the Service Manager (Steve) stated that I needed to replace my wheel nuts because of them swollen and he was afraid that if he takes off the wheels, they might not go back on or if I needed to remove the wheels on a roadside emergency that the wrench that comes with the car would not fit. He stipulated that this is happening more and more and it should be on a recall. We had to pay $9/nut (x20) to replace something that is "obviously" a Ford suppler issue and not the end user. Get this the program, get these recalled and get a better substitution.”Owner report · Wheels · Jun 2022
“Went in for a oil change and tire rotation service writer came to tell me lug nuts were distorted and needed to be replaced.He also informed me that Ford was aware of this and they change a lot of lug nuts during the week. There should be a recall if it is a safety hazard. There are no warning lights to tell you you lug nuts are distorted and could cause a safety hazard. When you go in for routine maintenance it is a problem when they can't get the tires off your car because of defective lug nuts.”Owner report · Wheels · May 2022
“Driver front seat belt locks into position making it difficult to pull out. It also gets locked once the seatbelt is in place. This is an ongoing problem and happens whether the vehicle is on or off.”Owner report · Seat Belts · Mar 2022
“My vehicle is currently overheating. As I started checking and inspecting my car I noticed leaks into my cylinders. I went online and notices many forms of discussion as Ford owners requesting a class action to resolve this issue. This can be very expensive as I may have to repair my motor.”Owner report · Engine · Mar 2022
“Took car in for service. The technician said my lug nuts are swollen. Wanted $180.00 to replace. Ford service technician said it was due to Ford using a 2 peice lug nut.”Owner report · Wheels · Feb 2022
“When placing the vehicle in reverse, the backup camera image intermittently turns to a black screen with a message saying to contact the dealership.”Owner report · Back Over Prevention · Feb 2022
How other years compare
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Is the 2016 Ford Fusion Hybrid reliable?
NHTSA has 49 owner complaints and 0 recall campaigns on record for the 2016 Ford Fusion Hybrid. The most complained-about area is engine (29% of complaints).
At what mileage do 2016 Ford Fusion Hybrid problems usually appear?
Half of the complaints that mention mileage were filed at 29,600 miles or less.
Source: NHTSA recall campaigns and owner complaints (public domain). Counts reflect reports on file and are not a defect rate.