Carlexica

2002 Toyota 4RUNNER: problems, recalls and reliability

3 recalls and 192 owner complaints on record; the weakest area is structure (39% of complaints).

Data updated weekly · latest recall May 2006

3
recalls
192
owner complaints
2
fire reports
136,000
typical failure mileage, mi

All counts are reports filed with NHTSA in the United States - US market only, not worldwide totals.

Problems tend to appear late (median 136,000 mi)Weak spot: structure (39%)2 fire reports

Common problems

Computed from 192 owner complaints filed with NHTSA for this exact model year.

Structure (body, frame, doors, rust)39% · 67 complaints
Suspension (shocks, springs, ride quality)16% · 28 complaints
Power Train (transmission, axles, driveline)13% · 23 complaints
Service Brakes, Hydraulic (brakes)4% · 7 complaints
Service Brakes (brakes)4% · 7 complaints
Vehicle Speed Control (unintended acceleration, cruise control)4% · 6 complaints
The contact owns a 2002 Toyota 4Runner. The contact stated that while inspecting underneath the vehicle, he noticed that there was a hole in the subframe and that the subframe and sway bar were corroded. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 160,000.Owner report · Structure · May 2023
The contact owns a 2002 Toyota 4Runner. The contact stated that while driving 60 MPH through a slight right curve, the vehicle independently shifted from side to side without warning nearly causing the vehicle to flip. The contact had an independent mechanic inspect the vehicle and the mechanic discovered severe corrosion throughout the entire subframe of the vehicle. The mechanic informed him that the entire subframe needed to be replaced to ensure safe driving. Neither the dealer nor the manufacturer had been notified of the failure. The vehicle had yet to be repaired. The failure mileage was approximately 115,000.Owner report · Structure · Mar 2022
Frame rusted through from the inside out. There isnt even any surface rust where the hole started. Its just a hole in the middle of clean metal. The rest of the frame rail is solid. Rear suspension arm mount is also rusted out and starting to come off. The entire structural integrity of the frame is in question, even though externally, theres only slight surface rust. The frame should not be rusting this way.Owner report · Unknown Or Other · Feb 2022
Show 7 more owner reports
The contact owns a 2002 Toyota 4Runner. The contact stated that while receiving routine maintenance repair on the vehicle, the independent mechanic informed the contact that the subframe was rusted. The dealer was not contacted. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 136,000.Owner report · Structure · Aug 2021
Frame is excessively rusted. The recall that already exists for this issue only covers certain frames from Japan made with this steel. However, the same frames were imported to America and a large percentage of 4Runners were made with the same steel and didn't receive a recall. Mine is one of them.Owner report · Structure · Aug 2021
After having my 4 runner in for routine maintenance, my mechanic informed me that my frame was in bad condition and rusting through. Doubtful it has a year left and he advised me to junk it as fast as I can. 180;000 miles - so much for Toyota's lasting a long time.Owner report · Structure · Jun 2021
Frame and rear passenger control arm bracket, rotted out .only there, 2 nd time this has happened, same spot but on my previous 2001 4runnerOwner report · Suspension · Apr 2021
Frame is showing excessive rust all over, a known problems with 4runners and toyota trucks. Auto repair shop says vehicle probably has only 1 year of life left before unsafe and undrivable. Car has only 100000 miles on it, 1998 4runner we had made it to 250000 miles- unacceptable.Owner report · Structure · Apr 2021
I recently had my vehicle in for service and to get new tires. While on the lift, the mechanic pointed out to me that the frame on the passenger's side is beginning to rust through. This is an obvious potential safety issue and as I have researched possible repairs, it appears that this is a very common problem for this year and model. This should be recalled.Owner report · Structure · Mar 2021
Excessive rust on the frame. Have heard of other toyotas from the same time that were recalled but not the 4runner even though it suffers the same issues.Owner report · Unknown Or Other · Mar 2021

When filing, owners marked a crash in 12 of these complaints and injuries in 13 - self-reported to NHTSA, not verified accident statistics.

Recalls - 3 campaigns

EXTERIOR LIGHTING06E049000 · May 2006

CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Remedy: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT05V225000 · May 2005

ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

EXTERIOR LIGHTING06E026000 · Mar 2006

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Specifications

Factory options offered for the 2002 model year, decoded from the NHTSA vPIC database. Individual vehicles have one of each.

Drive type4WD/4-Wheel Drive/4x4 · 4x2

How other years compare

Check your exact 4RUNNER by VIN

Recalls and equipment differ between individual vehicles. Decode your VIN to see what applies to yours.

Open VIN decoder

Frequently asked questions

Is the 2002 Toyota 4RUNNER reliable?

NHTSA has 192 owner complaints and 3 recall campaigns on record for the 2002 Toyota 4RUNNER. The most complained-about area is structure (39% of complaints).

At what mileage do 2002 Toyota 4RUNNER problems usually appear?

Half of the complaints that mention mileage were filed at 136,000 miles or less.

Does the 2002 Toyota 4RUNNER have open recalls?

3 recall campaigns have been issued, the latest concerning exterior lighting. Check your specific vehicle by VIN - recall repairs are free at franchised dealers.

Source: NHTSA recall campaigns and owner complaints (public domain). Counts reflect reports on file and are not a defect rate.