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2004 GMC Envoy XL: problems, recalls and reliability

1 recall and 187 owner complaints on record; the weakest area is electrical system (40% of complaints); the 2002 model year looks more trouble-free.

Data updated weekly · latest recall Nov 2004

1
recalls
187
owner complaints
6
fire reports
68,500
typical failure mileage, mi

All counts are reports filed with NHTSA in the United States - US market only, not worldwide totals.

Weak spot: electrical system (40%)6 fire reports

Common problems

Computed from 187 owner complaints filed with NHTSA for this exact model year.

Electrical System (battery, wiring, electronics)40% · 74 complaints
Fuel System, Gasoline (fuel pump, tank, lines)11% · 20 complaints
Power Train (transmission, axles, driveline)7% · 14 complaints
Engine And Engine Cooling (engine, radiator, overheating)6% · 11 complaints
Exterior Lighting (headlights, taillights)5% · 10 complaints
Visibility (windshield, wipers, defroster, mirrors)4% · 8 complaints
The contact owns a 2004 GMC Envoy XL. The contact stated while driving approximately 45 MPH, the accelerator pedal was depressed, and the vehicle stalled. Additionally, the vehicle failed to restart, with several unknown warning lights illuminated. The vehicle was towed to the residence. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure and suggested that the vehicle be inspected by a local dealer. The failure mileage was unknown.Owner report · Engine · Apr 2023
Driving at a low speed down hill on a city street, with the car in the drive position, the car stalled. This happened again driving on a flat service of a parking lot of a shopping center. Again, with the car in the drive position going at a low speed the car stalled.Owner report · Electrical System · Dec 2018
Tl* the contact owns a 2005 (na) gmc envoy xl. The contact stated that the low beam headlights failed to illuminate. The contact was able to drive home with the high beams activated. The vehicle was taken to an independent body shop and the mechanic stated that the low beam lights needed to be replaced; however, the contact was not advised as to what caused the failure. The vehicle was not repaired. The manufacturer stated that the vehicle was not included in NHTSA campaign number: 07e014000 (exterior lighting). The failure mileage was 129,000.Owner report · Exterior Lighting · May 2017
Show 7 more owner reports
Tl* the contact owns a 2004 gmc envoy xl. While driving various speeds, the turn signal indicators became inoperable without warning. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was 184,000.Owner report · Exterior Lighting · Mar 2017
My 2004 gmc envoy xl slt is leaking gas at the gas tank and the filler hose gas just runs down the tank to the ground its a fire riskOwner report · Fuel/Propulsion System · Feb 2017
I was driving and my vehicle on I-985 hall county ga. My check gage light came on and less than 1/2 of a mile it start to smoke and burn as soon as I stopped turned of the ignition. It burnt to the ground from the engine area to the inside.Owner report · Fuel/Propulsion System · Jul 2016
Tl* the contact owns a 2004 gmc envoy xl. While driving 65 mph, the third brake light spoiler detached from the vehicle. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 160,000. Updated 12/01/16*ljOwner report · Structure · Jun 2016
My 2004 gmc envoy xl slt is making a random clunking noise while turning the clunking is getting worse we had the upper ball joints changed thinking that was the problem it did not fix the problem I was told it was the steering rackOwner report · Steering · Mar 2016
Passenger window went down with vehicle off. Smoke came from inside the right front door panel. When the smoke cleared, I disassembled the door and found the window switch with a large hole burned in it. Pics available upon request.Owner report · Electrical System · Sep 2015
Vehicle was taken in for oil change and I was advised it had a crack at the neck of fuel tank. Upon further research there has been a recall for this very same problem on the same vehicle. Vehicle was never in a accident or anything that would cause this.Owner report · Fuel/Propulsion System · Jun 2015

When filing, owners marked a crash in 6 of these complaints and injuries in 8 - self-reported to NHTSA, not verified accident statistics.

Recalls - 1 campaign

EXTERIOR LIGHTING:BRAKE LIGHTS04V527000 · Nov 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

How other years compare

Check your exact Envoy XL by VIN

Recalls and equipment differ between individual vehicles. Decode your VIN to see what applies to yours.

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Frequently asked questions

Is the 2004 GMC Envoy XL reliable?

NHTSA has 187 owner complaints and 1 recall campaign on record for the 2004 GMC Envoy XL. The most complained-about area is electrical system (40% of complaints).

At what mileage do 2004 GMC Envoy XL problems usually appear?

Half of the complaints that mention mileage were filed at 68,500 miles or less.

Does the 2004 GMC Envoy XL have open recalls?

1 recall campaign has been issued, the latest concerning exterior lighting:brake lights. Check your specific vehicle by VIN - recall repairs are free at franchised dealers.

Source: NHTSA recall campaigns and owner complaints (public domain). Counts reflect reports on file and are not a defect rate.