2009 Ford F-450 SD: problems, recalls and reliability
5 recalls and 3 owner complaints on record; most reports concern engine and engine cooling.
Data updated weekly · latest recall Jun 2014
All counts are reports filed with NHTSA in the United States - US market only, not worldwide totals.
Common problems
Computed from 3 owner complaints filed with NHTSA for this exact model year.
“Tl* the contact owns a 2009 ford f-450 sd diesel. The contact stated that exhaust fumes were being emitted into the vehicle. The contact mentioned that the vehicle was taken for repairs a total of thirty-five times. The vehicle was taken to the dealer who diagnosed that two of the exhaust pipes were leaking, the exhaust manifold was fractured and suds were coming through the firewall into the cab. The manufacturer was made aware of the failure who did not offer any assistance. The vehicle was repaired. The failure mileage was 500 and the current mileage was 90,000.”Owner report · Engine And Engine Cooling · Sep 2009
“Bought my motor home in june 2009 with michelin tires size lt 225/75r16 115/r/lre ltx ms. Since new, my tires have been cracking on the outside of the tires more and more. I only have less than 10,000 miles on these tires and it is kept in an enclosed garage since I bought it. I am very concerned about these tires blowing out, because of the way they look, but as I said, we have very little mileage on these tires and they were supposed to the top of the line tires. Please, reply. Thank you. ..updated 04-16-14 *bf”Owner report · Tires · Jun 2009
Recalls - 5 campaigns
Stahl is recalling certain model year 2009-2014 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Stahl and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Remedy: Stahl will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact Stahl customer service at 1-800-277-8245, or Muncie at 1-800-367-7867.
Iowa Mold Tooling Co., Inc. will notify owners and dealers to inspect the Muncie PTO pressure switch to determine if it is from the range of defective switches and if required, remove the pressure switch assembly and put a plug in the port where the PTO switch had been installed. This switch was never being utilized. This will be done free of charge. The recall is expected to begin in mid-July 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.
Remedy: Iowa Mold Tooling Co., Inc. will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 28, 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.
Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Remedy: Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502-376-2458.
Somerset Welding & Steel, doing business as J&J Truck equipment (J&J), is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis with 6.8L gasoline engines modified by J&J to be equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Remedy: Somerset will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began August 2014. Owner's may contact Somerset customer service at 1-800-777-2671.
Monroe Truck Equipment (Monroe) is recalling certain model year 2006, 2008 and 2009 Chevrolet C7500 vehicles, 2005-2006 Chevrolet Tahoe vehicles, and 2009 Ford F-350, and F-450 vehicles, equipped with Sure Power-brand battery equalizers or DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
Remedy: Monroe will notify owners, and Sure Power will replace the equalizers or converters, free of charge. The recall began on March 24, 2014. Owners may contact Monroe at 1-608-328-8127.
How other years compare
Check your exact F-450 SD by VIN
Recalls and equipment differ between individual vehicles. Decode your VIN to see what applies to yours.
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Is the 2009 Ford F-450 SD reliable?
NHTSA has 3 owner complaints and 5 recall campaigns on record for the 2009 Ford F-450 SD. The most complained-about area is engine and engine cooling.
Does the 2009 Ford F-450 SD have open recalls?
5 recall campaigns have been issued, the latest concerning equipment. Check your specific vehicle by VIN - recall repairs are free at franchised dealers.
Source: NHTSA recall campaigns and owner complaints (public domain). Counts reflect reports on file and are not a defect rate.