Carlexica

2005 Ford E-150: problems, recalls and reliability

4 recalls and 16 owner complaints on record; most reports concern air bags.

Data updated weekly · latest recall Nov 2011

4
recalls
16
owner complaints
0
fire reports
-
typical failure mileage, mi

All counts are reports filed with NHTSA in the United States - US market only, not worldwide totals.

No fire reports

Common problems

Computed from 16 owner complaints filed with NHTSA for this exact model year.

Limited data: only 16 complaints on record for this model year - too few for percentage statistics. Bars show raw report counts; read them as individual owner reports, not reliability rates. For a fuller picture, check nearby model years.
Air Bags (airbags and crash sensors)3 complaints
Engine (engine mechanics)2 complaints
Fuel System, Gasoline (fuel pump, tank, lines)2 complaints
Fuel/Propulsion System (fuel pump, tank, lines)2 complaints
Power Train (transmission, axles, driveline)1 complaint
Service Brakes, Hydraulic (brakes)1 complaint
After driving lightning, it loses power and a wrench appears, I already changed the gasoline pump, gasoline pump module, injection rail regulator, and it remains the sameOwner report · Fuel/Propulsion System · Aug 2023
I was crushing at 55 mph and I heard a loud pop that was followed by a continuous popping obviously from lost compression. I took to a local ford dealer and they stated that this is a common problem for this type of motor to "blow spark plug". This happened without warning and is now a hardship for meOwner report · Engine · Dec 2016
2005 ford e-150. Consumer writes in regards to vehicle brake pedal problems. *smd the consumer stated the brake pedal went to the floor nearly causing an accident. The consumer was advised to check the brake fluid levels. The vehicle was repaired.*jsOwner report · Service Brakes · Jan 2015
Show 7 more owner reports
Tl* the contact owns a 2005 ford e-150. While driving at approximately 20 mph, the vehicle stalled and lost all steering and braking ability. The engine warning light illuminated. The contact mentioned that the hand brake was engaged in order to stop the vehicle. The vehicle was not able to start while the gear was in park until it was shifted into neutral. The failure recurred intermittently. The vehicle was taken to an authorized dealer where it was diagnosed that the throttle body and the transmission range sensor had to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 122,010.Owner report · Engine · Feb 2014
Driving at 35mph, vehicle started making a backfiring sound and losing power. Pulled vehicle into a parking lot and had towed to ford dealer. Ford service adviser said #3 spark plug blew out of engine. He had service technician pull other plugs and checked gap on plugs to find all plugs were original factory installed. *trOwner report · Fuel/Propulsion System · Mar 2013
Tl* the contact owns a 2005 ford e-150. The contact stated that he was advised that there was a fuel line leak in the high pressure hose while attempting to have a state inspection completed. The vehicle was repaired on site for the high pressure hose. The manufacturer had not yet been contacted. The failure mileage was approximately 33,000. Updated 02/14/12*lj updated 02/24/12Owner report · Fuel System, Gasoline · Jan 2012
Tl* the contact owns a 2005 ford e-150. During brake application at 65 mph, the brake pedal went completely to the floor without warning. He had to repeatedly apply pressure to release the pedal. The vehicle has not been inspected to determine the cause of the failure. The failure and current mileages were 40,000.Owner report · Service Brakes, Hydraulic · Dec 2009
I was driving down a hill and my brakes failed totally. I ran head on into a tree which caused me to blackout. Once rescued from truck I was told the air bag never deployed. So I feel there are two failures here the brakes and the air bag. *trOwner report · Air Bags · Jun 2008
Tl*the contact owns a 2005 ford e150. While the vehicle was parked, the contact placed the gear in reverse but the vehicle failed to move. The vehicle then began making a loud noise and was towed to the dealer. The dealer diagnosed the vehicle as needing a new transmission. The vehicle was purchased in july of 2005. The current and failure mileages were 28,000.Owner report · Power Train · Aug 2007
I purchased a new 2005 ford passenger van in may 2006 I have since put 45,000 miles on this vehicle. I have poor gas milage approximately 6 miles to the gallon pulling a trailer. I was told that this vehicle would get at least 11. I have black smoke blowing out the tailpipe. And I have had brake failure 5 times now during cold weather driving conditions. I have taken the vehicle in repeatedly for these problems but the dealership told me that I was imagining them, and ford told me unless the dealership could verify my problem that they won't do anything about it.*akOwner report · Fuel System, Gasoline · Feb 2007

When filing, owners marked a crash in 2 of these complaints and injuries in 4 - self-reported to NHTSA, not verified accident statistics.

Recalls - 4 campaigns

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY11E047000 · Nov 2011

FORD IS RECALLING CERTAIN REPLACEMENT FUEL TANKS THAT COULD BE INSTALLED INTO MODEL YEAR 2004 THROUGH 2008 E-150, E-250, AND E-350 VANS AND WAGONS. THE AFFECTED FUEL TANKS HAVE AN EXTRA OBDII SENSOR HOLE ON THE TOP OF THE TANK THAT MAY NOT BE PROPERLY SEALED AND MAY LEAK FUEL.

Remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE FUEL TANKS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 28, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-800-232-5952.

EQUIPMENT ADAPTIVE/MOBILITY09V100000 · Mar 2009

VAN CONVERSIONS IS RECALLING 52 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEM ACCESSIBLE FOR MOTOR VEHICLES," THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Remedy: VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.

EQUIPMENT ADAPTIVE/MOBILITY09V102000 · Mar 2009

VAN CONVERSIONS IS RECALLING 74 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.

Remedy: VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.

FUEL SYSTEM, GASOLINE06E056000 · Jun 2006

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Remedy: UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

How other years compare

Check your exact E-150 by VIN

Recalls and equipment differ between individual vehicles. Decode your VIN to see what applies to yours.

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Frequently asked questions

Is the 2005 Ford E-150 reliable?

NHTSA has 16 owner complaints and 4 recall campaigns on record for the 2005 Ford E-150. The most complained-about area is air bags.

Does the 2005 Ford E-150 have open recalls?

4 recall campaigns have been issued, the latest concerning fuel system, gasoline:storage:tank assembly. Check your specific vehicle by VIN - recall repairs are free at franchised dealers.

Source: NHTSA recall campaigns and owner complaints (public domain). Counts reflect reports on file and are not a defect rate.