Carlexica

1999 BMW 540I: problems, recalls and reliability

1 recall and 22 owner complaints on record; most reports concern engine and engine cooling.

Data updated weekly · latest recall Jan 1999

1
recalls
22
owner complaints
0
fire reports
-
typical failure mileage, mi

All counts are reports filed with NHTSA in the United States - US market only, not worldwide totals.

No fire reports

Common problems

Computed from 22 owner complaints filed with NHTSA for this exact model year.

Limited data: only 22 complaints on record for this model year - too few for percentage statistics. Bars show raw report counts; read them as individual owner reports, not reliability rates. For a fuller picture, check nearby model years.
Engine And Engine Cooling (engine, radiator, overheating)5 complaints
Power Train (transmission, axles, driveline)3 complaints
Electrical System (battery, wiring, electronics)2 complaints
Latches/Locks/Linkages (door locks, latches, hood release)2 complaints
Steering (steering wheel, rack, power assist)2 complaints
Service Brakes, Hydraulic (brakes)2 complaints
Tl* the contact owns a 1999 bmw 540i. The contact stated that the vehicle failed to start. The vehicle was towed to an independent mechanic, where it was diagnosed that the positive battery cable was burned. The vehicle was repaired. The vehicle was not included in NHTSA campaign number: 99v004000 (electrical system). The manufacturer was made aware of the failure. The failure mileage was 147,076.Owner report · Electrical System · Jun 2015
My 1999 bmw 540i was just sitting in the driveway and we heard a loud thud. I walked out to the bmw and noticed the passenger airbag had deployed for no reason, shattering the windshield. If this had happened while driving, it could have caused a serious accident. *trOwner report · Visibility/Wiper · Mar 2015
Power steering pump broke causing accessory belt to be thrown from engine at highway speeds, resulting in loss of steering and power. *trOwner report · Service Brakes · Nov 2013
Show 7 more owner reports
Tl*the contact owns a 1999 bmw 540i. The contact stated that while driving at 35 mph, the vehicle accelerated without warning and hesitated when shifting the gear. The failure recurred several times. The vehicle was taken to an independent mechanic, who diagnosed that the transmission needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 160,000. Updated 6/8/15*cn updated 10/3/1017*cnOwner report · Power Train · Feb 2011
Tl*the contact owns a 1999 bmw 540i. The contact stated that the rear drivers side door was unable to open from the inside and outside. The vehicle was inspected by a dealer who informed the contact that the door lock actuator had failed. The vehicle was repaired. The failure mileage was 135,000.Owner report · Latches/Locks/Linkages · Nov 2010
Started my car and heard a thumping noise and found out it was my belt being chewed up because the power steering pump brackets broke. *trOwner report · Steering · Aug 2010
My son was driving home in rush hour traffic on connecticut ave. It was raining rather hard and visibility was low. My son all of the sudden smelled smoke coming through the vents and the engine shut down. It would not restart. He had to push it off the road into a service station due to the high volume of traffic. The car was towed that evening to my repair shop where it was diagnosed that the thermostat housing sensor failed which melted the wiring harness and damaged other electrical sensors on the engine. *trOwner report · Engine And Engine Cooling · Dec 2005
ABS warning and dsc light is on indicating failure of ABS electronic module. ABS and dsc is no longer operable. This is a safety issue since the car will no longer have ABS and dynamic stability control system in operable condition. It is unknown if brake could be randomly activated by the failed ABS module while driving. Common failure on 1999 or plus 5-series bmw based on user discussion on internet. The failure is temperture related. The higher the temperture, the quicker the warning light will come on. *nmOwner report · Service Brakes, Hydraulic · Nov 2005
I think this is ridiculous that the 60,000 dollar bmw 5 series with dsc and ABS continually have ABS control module failures. The part is obviously a design flaw and the company should be forced to repair or replace units free of charge. This is obviously a safety issue since the module failure causes the traction control and ABS to fail. This is common in model years 98,99,and 2000. *nmOwner report · Service Brakes, Hydraulic · Jan 2005
(1) normal driving conditions; noticed "steam" coming from under hood. 2) radiator's upper hose inlet cracked (plastic); car disabled (3) car out of warranty; no remedy from manufacturer. *akOwner report · Engine And Engine Cooling · Jul 2004

When filing, owners marked a crash in 1 of these complaints and injuries in 0 - self-reported to NHTSA, not verified accident statistics.

Recalls - 1 campaign

ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES99V004000 · Jan 1999

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE THICKNESS OF THE MAIN POSITIVE ELECTRICAL CABLE (GENERATOR TO STARTER) INSULATION IS LESS THAN SPECIFIED, MAKING IT SUSCEPTIBLE TO BEING ABRADED OR CUT BY THE CLIP THAT SECURES THE CABLE TO THE GENERATOR.

Remedy: DEALERS WILL APPLY A THICKNESS OF INSULATING TAPE TO THE CABLE IN THE AREA OF THE CLIP, AND INSTALL A REVISED CLIP.

Specifications

Factory options offered for the 1999 model year, decoded from the NHTSA vPIC database. Individual vehicles have one of each.

Engines4.4L
Cylinders8
FuelGasoline
Body stylesSedan/Saloon · Wagon

How other years compare

Check your exact 540I by VIN

Recalls and equipment differ between individual vehicles. Decode your VIN to see what applies to yours.

Open VIN decoder

Frequently asked questions

Is the 1999 BMW 540I reliable?

NHTSA has 22 owner complaints and 1 recall campaign on record for the 1999 BMW 540I. The most complained-about area is engine and engine cooling.

Does the 1999 BMW 540I have open recalls?

1 recall campaign has been issued, the latest concerning electrical system:12v/24v/48v battery:cables. Check your specific vehicle by VIN - recall repairs are free at franchised dealers.

Source: NHTSA recall campaigns and owner complaints (public domain). Counts reflect reports on file and are not a defect rate.