Carlexica

1991 BMW 535I: problems, recalls and reliability

3 recalls and 5 owner complaints on record; most reports concern engine and engine cooling.

Data updated weekly · latest recall Aug 1998

3
recalls
5
owner complaints
0
fire reports
-
typical failure mileage, mi

All counts are reports filed with NHTSA in the United States - US market only, not worldwide totals.

Among the quietest 535I years (#9 of 10 by complaints, age-adjusted)

Common problems

Computed from 5 owner complaints filed with NHTSA for this exact model year.

Limited data: only 5 complaints on record for this model year - too few for percentage statistics. Bars show raw report counts; read them as individual owner reports, not reliability rates. For a fuller picture, check nearby model years.
Engine And Engine Cooling (engine, radiator, overheating)2 complaints
Power Train (transmission, axles, driveline)1 complaint
Electrical System (battery, wiring, electronics)1 complaint
Air Bags (airbags and crash sensors)1 complaint
Consumer had replaced most of engine cooling system parts. Each time that takes vehicle to dealer they will replace a part, and presently, vehicle needs to be fixed again.*akOwner report · Engine And Engine Cooling · Mar 2001
While driving about 55 mph vehicle stalled without prior warning. Consumer had taken vehicle to dealer a few times for the same problem. But problem is still there. *akOwner report · Engine And Engine Cooling · Apr 2000
Faulty ignition switch caused the starter to burn up, resulting in the vehicle loosing all power while driving on the highway. NlmOwner report · Electrical System · Apr 2000
Show 1 more owner reports
Airbag warning light came on because of a wire burning out. Dealer says it needed to be replaced. Shortly after wire was replaced, the warning light came back on. Dealer said it was the contact ring locking tab. *akOwner report · Air Bags

Recalls - 3 campaigns

AIR BAGS:FRONTAL96V110000 · Jul 1996

THE AIR BAG CONTACT RING LOCKING TAB LOCATED IN THE STEERING WHEEL ASSEMBLY CAN BREAK WITHOUT WARNING.

Remedy: DEALERS WILL REPLACE THE LOCKING TAB WITH ONE OF A DIFFERENT DESIGN.

EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH96V111000 · Jul 1996

THE BRAKE LIGHT SWITCH CAN FAIL ALLOWING THE SWITCH TO REMAIN IN THE "BRAKE LIGHTS OFF" POSITION OR IN THE "BRAKE LIGHTS ON" POSITION.

Remedy: DEALERS WILL REPLACE THE EXISTING BRAKE LIGHT SWITCH WITH A NEWLY DESIGNED SWITCH.

ENGINE AND ENGINE COOLING:COOLING SYSTEM98V178000 · Aug 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY THE DRIVER, IT IS POSSIBLE THAT DAMAGE TO, OR FAILURE OF, A COOLANT SYSTEM COMPONENT COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.

Specifications

Factory options offered for the 1991 model year, decoded from the NHTSA vPIC database. Individual vehicles have one of each.

Cylinders6
FuelGasoline
TransmissionAutomatic
Body stylesSedan/Saloon

How other years compare

Check your exact 535I by VIN

Recalls and equipment differ between individual vehicles. Decode your VIN to see what applies to yours.

Open VIN decoder

Frequently asked questions

Is the 1991 BMW 535I reliable?

NHTSA has 5 owner complaints and 3 recall campaigns on record for the 1991 BMW 535I. The most complained-about area is engine and engine cooling.

Does the 1991 BMW 535I have open recalls?

3 recall campaigns have been issued, the latest concerning air bags:frontal. Check your specific vehicle by VIN - recall repairs are free at franchised dealers.

Source: NHTSA recall campaigns and owner complaints (public domain). Counts reflect reports on file and are not a defect rate.